When first introduced in 1998 in our beloved Birds, the 346ci LS1 was the proverbial tip of the cubic-inch iceberg. Much like PMD's classic engine that began life as a 287 and evolved to a 455 with both bore and stroke enlargements, GM has taken the Gen III LS1 and LS6 engines and developed a host of Gen IV block and head designs that are offered in both OEM platform engines and GM Performance Parts crate engines. Everything from a 4.8L LR4 (293 ci) through a 7.0L LS7 (427 ci) can be bought over the counter. For enthusiasts looking for max performance, the cast-iron LSX block and the LSX tall-deck block can be purchased and built to achieve up to 482 and 500-plus cubic inches, respectively.
Things started to get real interesting when GM launched the LS7 in the '06 Corvette C6 Z06, which featured high-flow rectangular-port cylinder heads. GM then quickly developed a street-based hybrid of the LS7 rectangular port head in 2007-the L92. As compared to the previous cathedral-port heads such as the LS2 (260 cfm on the intake and 180 cfm on the exhaust at 0.600 lift), the L92 head in stock form had tremendous head flow (316 cfm on the intake and 189 cfm on the exhaust) and excellent velocity. The L92/LS3 cylinder head is currently used on both the 6.0L L76 engine in the G8 (362 hp with 391 lb-ft of torque) and the 6.2L LS3 in the C6 Corvette (rated at 436/428 with optional sport exhaust). For the '09 model lineup, Pontiac enthusiasts will be able to get an LS3 powered G8 GXP that's set to produce 402 hp with 400 lb-ft of torque.
Not long after the L92 block and heads were introduced along with the L76 intake manifold assembly, the aftermarket started bolting the heads and intake combination onto 6.0L or larger blocks (4.0-inch bore minimum for L92/LS3 head) and developing aftermarket stroker engine packages and cylinder head-porting programs to exceed LS7 power numbers (505 hp/470 lb-ft torque) with alarming regularity. According to Jason Mangum of Texas Speed and Performance, "The L92 and LS3 blocks and heads are now homogenized into 'LS3' part numbers. Whereas the most popular stroker combinations were an LS2-based 402 or a 6.0L iron 408, the market has shifted to the L92/LS3 aluminum-based 6.2L block and LS3 heads in the majority of applications, except for all-out drag-racing, where the GMPP LSX iron block has the most demand."
The L92/LS3 is an excellent block for the street, as the casting is derived from the LS2 and incorporates numerous revisions to increase strength. Most notably, the redesign of the "windows" between each cylinder's "bay" in the crankcase strengthened the "webs" by 18 percent, according to GM. These windows enhance bay-to-bay breathing in the interest of oil control, along with reducing parasitic losses from crankcase windage.
In stock form, the engine has a 4.065 bore (LS2 4.0) and a stroke of 3.622, which yields 376 ci. Due to the thickness of the cast-iron cylinder liners, the LS3 block can be bored and stroked to 418 or 427 ci configurations. With a set of our ported LS3 heads and an aggressive cam, we can achieve 650 hp with the 418 and over 675 hp with the 427."
Retailing at $4,095, the TSP short-block is offered in both 418 and 427ci versions (PN 25-418LS3LB or 25-427LS3LB) and is a solid foundation for a serious LS-series build. For hobbyists looking to purchase a long-block, TSP retails them at $7,399 (PN 25-418LS3LB or 25-427LS3LB). The GMPP LS7 (PN 19165058) crate engine retails for $14,195, and the TSP 418 in crate-engine trim is approximately $9,607, making the latter a great choice for the F-body, GTO, or G8 enthusiast looking to generate serious power on a budget.
Follow along as Part I takes you through the short-block machining and assembly process of a 418ci L92/LS3-based engine. Texas Speed designs the engine packages and utilizes the services of Sunset Racecraft of Lubbock, Texas, for machine work, short-block assembly, and dyno-cell testing. Founded in 1990 by Tracy Dennis, Sunset Racecraft builds and sells crate engines destined for Pro Series competition and has both advanced CNC machinery and a seasoned staff of professional engine builders.
In Part II, Texas Speed finishes assembly of the long-block and prepares the engine to be bolted up to the engine dyno where both camshaft and cylinder head changes will reveal the power potential. For you LS-series enthusiasts clamoring for an affordable and durable alternative to an LS7 for your ride, hang on-it's coming right up.
High Performance {{{Pontiac}}} Engine Buildup WorksheetEngine Displacement418ciBore/Stroke4.08/4.00-inBlock/Crank ComboGM L92/LS3, bored 0.010 / {{{Eagle}}} forged 4.00-in Bore/Stroke Ratio1.02: 1Rod/Stroke Ratio1.53: 1 Bottom EndBlock Description’07 + GM aluminum L92/LS3Deck Height 9.238-inCrankEagle forged LS1, 4.00-in strokeBalancer Powerbond SFI-approvedRods Eagle forged H-beamRod Length 6.125-inBearings ACL main and rod, Durabond camPistonsDiamond Racing forged aluminumPiston-to-Deck Height +0.005-inPiston Pins Diamond Racing, Trend PerformanceMethod Used to Retain Piston Pins in Pistons Double SpiroloxRings Total Seal, 1.5/1.5/3.0mm, plasma-moly top, Napier second Preparation Filed-to-fit, top, 0.021-in, second 0.023-inRod Bolts/Head BoltsARP 2000 rod, ARP headBalancing Specs 1,811 grams Oiling SystemWindage TrayGM LS1Oil PanGM ’98-’02 F-bodyOil PumpGM LS6Preparation TSP ported HeadsCasting Number 199-PRCL92ChamberOpenHead Mods Full CNC porting, five-angle CNC valve-job, clean-up milling, PRC dual valvespring kit with titanium retainers rated to 0.660-in valve lift Combustion-Chamber Volume70ccMaximum Flow at 28 Inches of Pressure356/237 cfm at 0.650 liftCompression Ratio 11:1:1Valves 2.165/1.590-inAngles Used in Valve JobProprietary, five-angle CNCRetainers PRC titaniumKeepersFactory GM Valveguides Factory GMValve Seals VitonRocker Hardware Factory GMRocker Arms Factory GM, 1.7:1Pushrods TSP chromemoly, 5/16-inLength 7.40-in CamBrand Comp Cams hydraulic rollerDuration at 0.050 251/259-degLift 0.660/0.663-inCenterline 108-degLobe Separation Angle 111-degInstalled Position 108-degLifters GM LS7 rollerValvesprings Precision Race Components, dualSeat Pressure140-lbsOpen Pressure {{{405}}}-lbsTiming Chain GM LS2 single-roller InductionIntake Manifold GM L76Throttle Body P.T.{{{M}}}. 92mmFuel Rails GM L76Fuel InjectorsGM factory Delphi 39 lb-hrMAF TSP 100mm IgnitionEngine ControllerGM LS1Tuning Software HP Tuners VCM SuiteCoil GM LS1 coil-on-plugWiresMSD 8.5mm Superconductor Plugs NGK TR-6Total Timing 28-deg ExhaustHeaders Kooks 1.875-in to 2-in steppedCollectors 3-in GasketsBrand GM, MLS
