Little Big Chief - Part I: Basic Machining - Pontiac Tech - High Performance Pontiac Magazine

Little Big Chief - Part I: Basic Machining - Pontiac Tech
Hppp 0806 01 Z+little Big Chief Part I Basic Machining+

It's often said that you never really know what you have until it's gone. This applies to the Pontiac 350 because this smaller version of the PMD family of engines was plentiful back in the day and found under the impressive hoods of many models. It was smooth, powerful for its size (in four-barrel form), reliable, and surprisingly fuel-efficient. But 350 Ponchos were a dime a dozen so they were often deliberately and carelessly discounted by the enthusiast community due to the availability of more powerful 400 and 455 mills. As a result, many were gleefully yanked out and tossed to the side with less regard than yesterday's newspaper.

Featuring a bore of 3.875 inches and a stroke of 3.750 inches (the same stroke as the 326, 389 and 400) and a generous main bearing diameter of 3.00 inches, the engine can be built into a force to be reckoned with.

Hppp 0806 02 Z+little Big Chief Part I Basic Machining+ After disassembly, the engine block was thoroughly cleaned in a high-pressure spray tank. This equipment quickly removes all debris from the engine block and uses a heated detergent solution, along with pressure as high as 1,000 psi. It's similar in function to a dishwasher. Here, Rick Hartenstine loads the engine block onto the revolving turntable.

With all Pontiac values on the rise, we are seeing more and more Pontiac owners desiring to rebuild the numbers-matching 350s in their rides instead of swapping them out for a larger engine. But like all of us, they want their cake and to eat it, too. With the rebuild must come more power.

Thus you can imagine the excitement at HPP when Bob Wise, from RaceKrafters Automotive Machine in Lancaster, Pennsylvania, called and told us about Jason Korb and his Pontiac 350. Jason wanted to retain the YJ-code 265-horse 350 engine and No. 17 small-valve heads for his project. He already installed an aftermarket four-barrel carb, intake, and headers, but was interested in having RaceKrafters do a thorough rebuild, while releasing some more ponies. With RaceKrafters' Pontiac knowledge paired with the shop's machining and testing capabilities, a methodical and race-inspired approach was applied to this budget build-up. HPP will be able to supply the readers with cylinder head flow numbers, along with engine and chassis dyno results for a true Pontiac 350 and not a "corporate" version-an opportunity that we can't pass up.

In this first installment, we will cover the machining procedures, while in successive months we'll have the assembly and engine dyno testing. The final installment will be a tune of the 350 once it's placed in the engine bay of the Firebird. So for all of you who have asked for a realistic Pontiac 350 street-engine build up, here it is.

Cylinder Head Flow After Porting
Due to a computer issue at RaceKrafters, baseline numbers are not available. However, for comparison sake, a typical D-port head with larger 2.11/1.77 valves than the No. 17 head used here usually flow between 205 and 210-cfm on the intake at 28 inches of depression at 0.450 lift.

LIFT (inch) Intake Flow CFM Exhaust Flow CFM 0.{{{100}}} 69 53 0.{{{200}}} 136 98 0.{{{300}}} 188 137 0.400 215 160 0.500 220 183 0.{{{600}}} 224 196 ENGINE BUILDUP WORKSHEET Displacement 359 ci Bore/Stroke 3.905/3.750-in Bore/Stroke Ratio 1.041:1 Rod/Stroke Ratio 1.77:1 Bottom End Block Stock 350 {{{Pontiac}}} Deck Height 10.210-in Crankshaft Stock Pontiac, 3.75-in stroke Balancer Stock Pontiac Connecting Rods Pontiac cast, 6.625-in Bearings Federal Mogul, 0.10 undersize Pistons {{{Sterling}}} flat-top with four-valve reliefs Piston Pins Sterling, press fit Piston Rings Speed-Pro, moly faced End Gap 0.017-in top, 0.015-in second Rod Bolts ARP Oiling System Oil Pan Milodon wet-sump Oil Pump Melling high-volume Heads Casting No. 17 Combustion Chamber Volume {{{80}}} cc Valves 2.02/1.66-in Manley SS Compression Ratio 9.01:1 Retainers Comp Cams chrome-moly Rocker Studs ARP Rocker Arms Harland Sharp 1.5:1 roller Push Rods Comp Cams 5/16x0.80-in wall Push Rod Length 9.130-in Cam Brand Comp Cams flat-tappet hydraulic Duration at 0.050-in 218/224-deg Lift 0.462/0.470-in Centerline 106-deg LSA 110-deg Installed Position 106-deg Lifters Comp Cams Valve Springs Comp Cams dual design Seat Pressure 117 psi at 1.{{{600}}} inches Open Pressure 232 psi at 1.{{{100}}} inches Timing Chain Comp Cams roller Gaskets Fel-Pro Induction Carburetor Edelbrock 650-cfm, No. 1806 Intake Edelbrock Performer RPM, dual-plane Fuel Line 3/8-in Ignition Distributor MSD Pro Billet, ready-to-run, vacuum advance Plugs Autolite No. 86 Wires Moroso Exhaust Headers Hedman 1¾-in primaries, 3-in collector System 2.5-in dual, Flowmaster mufflers