Small Engines (Lawn Mowers, etc.): jd gx95, spark plug wire, sand paper


Question
your answers to wayne were helpful can you tell me how to test the fuel solenoid and the fuel pump and if the fuel pump is rebuildable?

Answer
Hello George:

>>Always Remove the Spark Plug Wire/s from the Spark Plug/s before Working on Any Small Engine unless the Plug/s must be Connected to the Coil/s for Diagnostic Reasons.
>>The Following is a Basic Instruction File I made for Checking the Carburetor Solenoid. Any Input is Appreciated.
>>**Check for Current/Voltage (10.5 VDC Minimum) to the Carburetor Shut Off Solenoid. If the Carburetor Shut Off Solenoid has Current, then On Some Solenoids you can Remove the Needle and Replace the Solenoid to Test them.
>>****PLEASE DO NOT OPERATE THE MOWER WITH THE SOLENOID BYPASSED IN THIS MANNER. THIS IS "ONLY" FOR TESTING.****
>>For Others, Remove the Carburetor Solenoid and Go to the Hardware Store. Purchase a Bolt of the Same Diameter and Threads. It Needs to be 1/2" to 3/4" Long for the Horizontal Mount Solenoids and 1/4" to 1/2" Long for the Vertical Mount Solenoids. Put this Bolt in Place of the Solenoid. If this Corrects the Engine Problem, then Replace the Solenoid.
>>***NOTE: THIS IS FOR CHECKING THE SOLENOID ONLY I NEVER SUGGEST YOU OPERATE THE ENGINE WITH THE SOLENOID OUT OF THE CARBURETOR EXCEPT FOR TESTING PURPOSES***
>>Sometimes the Plunger is Moving, Just Not Far Enough to Allow the Gas to Enter the Jet Properly.**  **Use 440 Wet Dry Sand Paper and Engine Oil to Clean the Pin. Wet the Sand Paper with Oil Until it is Flexible and then Lightly Polish the Pin. There is Some Slop/Free Play in the Solenoid Pin. Usually the Electromagnet is Simply Not Pulling the Pin as it Should or there is a Small Bur on the Pin. Use 440 Wet Dry Sand Paper and Engine Oil to Clean the Pin. Wet the Sand Paper with Oil Until it is Flexible and then Lightly Polish the Pin. Clean and Lightly Oil the Pin before Inserting it Back into the Solenoid. Just a Film of Oil is All it Takes.**
>>The Vacuum Operated Fuel Pump Usually has Problems with the Spring Style Hose Clamps Leaking. Change the Spring Style Clamps with the Screw Style Hose Clamps and see if this Correct the Problem.
>>Check the Vacuum Line from the Engine to the Pump for Internal Liner Breakage and Replace the Line if Required.
>>If the Vacuum Line is Good and Pulsing Vacuum, then
>>Check the Diaphragms Inside the Fuel Pump for Holes or Cracks and Replace if Required.
>>You can Substitute the Vacuum Pump with a Mr Gasket Part #12S (this is a 2 to 4 PSI Pressure Pump and can and is Used on some Ride on Mower Engines).
>>You can View a Breakdown/IPL of the Engine and Mower at this Site Addy, http://jdpc.deere.com/jdpc/servlet/com.deere.u90490.partscatalog.view.servlets.H... and Enter the Model Numbers GX95 and Click Find. Then Select your Model from the Search Results Area. Then Select the Sectional File. Then Select the Section of the Mower you Wish to View Online. *You can Drag the View Windows for Better Viewing.*
>>If you Hit a Snag or this Does Not Correct the Problem,  I Hope to be Here if You Require More Assistance. Hope this Helps. Let me Know What Happens, Please. May the All Mighty Bless You and Yours. Be Safe and Happy. Thanks.

Good Luck

Respectfully

John

PS: I am Allowed to Answer 5 Questions a Day. If you See I am Maxxed Out, then Try Submitting your Question at or Just After 8pm EST (US). My New Day Starts then. Comments and Ratings are Greatly Appreciated. Thanks.

Respectfully

John