How to Replace a Ford Ranger Oil Pan Gasket

The oil pan on a Ford Ranger pickup is mounted on the bottom of the engine block; it collects motor oil after the oil circulates through the engine. If you regularly notice a black puddle underneath your engine, it is a good sign that you have an oil pan leak. Engine oil leaks are not only environmentally hazardous--low oil levels can cause serous engine damage.

Things You'll Need

  • Wrench set
  • Waste oil collection pan
  • Line wrench
  • Automotive jack
  • Jack stands
  • Socket set
  • Masking tape
  • Marker
  • Automotive solvent
  • Flat razor blade
  • RTV silicone sealant
  • Replacement oil pan gasket
  • Motor oil
  • Ford Ranger owner's manual

Draining the Oil Pan

  • Disconnect the ground cable from the negative battery terminal, by loosening the retaining bolt with a wrench. Pull the clamp off the terminal.

  • Pull the oil dipstick from the dipstick tube with your hand.

  • Place a waste oil collection pan underneath the connection between the transmission oil cooler lines and the radiator. Unscrew the transmission oil cooler line fittings from the radiator, using a line wrench.

  • Raise the vehicle safely using an automotive jack. Support it with jack stands placed underneath the frame.

  • Place a waste oil collection pan underneath the drain bolt on the bottom of the oil pan. Unscrew the drain bolt using a socket, and allow the oil to drain from the engine.

Removing the Oil Pan

  • Label and disconnect the wires connected to the starter solenoid, using masking tape and a marker.

  • Unscrew the bolts that secure the starter motor to the engine block, using a socket. Remove the starter motor from the vehicle.

  • Unscrew the nuts and bolts that secure the head pipe to the exhaust manifold, using a socket and wrench. Slide the head pipe out of the way.

  • Unscrew the bolts that secure the transmission oil cooler lines to the engine block, using a socket. Slide the lines out of the way.

  • Unscrew the bolts that secure the oil pan to the engine block. Lower the oil pan away from the engine block and remove it from the vehicle.

  • Clean the oil pan, using an automotive solvent and allow to air dry. Be sure to remove all the old gasket material from the gasket mating surface.

  • Clean the gasket mating surface on the bottom of the engine block, using a flat razor blade. Be sure to remove all the old gasket material.

Installing the Oil Pan

  • Place a light dab of RTV silicone sealant every two to three inches along the gasket mating surface on the oil pan.

  • Lay the replacement gasket into position on the oil pan.

  • Raise the oil pan into position underneath the engine block, using your hand.

  • Screw in the bolts that secure the oil pan to the engine block, using a socket.

  • Screw in the bolts that secure the transmission oil cooler lines to the engine block, using a socket.

  • Slide the head pipe into position at the rear of the exhaust manifold. Screw in the bolts that secure the head pipe to the exhaust manifold using a socket.

Installing the Starter Motor

  • Raise the starter motor into position against the engine block. Screw in the bolts that secure it, using a socket.

  • Reconnect the wiring harness to the starter motor, using the labels you made during disassembly.

  • Screw the oil pan drain bolt into the bottom of the oil pan, using a socket.

  • Screw the transmission oil cooler line fittings into the radiator, using a line wrench.

  • Slide the oil dipstick into the dipstick tube, using your hand.

Testing and Inspecting for Leaks

  • Lower the vehicle.

  • Reconnect the ground cable to the negative battery terminal. Slide the clamp over the terminal and tighten the retaining bolt, using a wrench.

  • Fill the engine with oil according to the specifications listed in the Ranger's owner’s manual.

  • Run the engine and and check the transmission oil level, using the procedure outlined in the owner’s manual.