Dodge Repair: front power windows/Intrepid/break constantly, power window switch, glass ar


Question
the front power windows in my 99 Intrepid refuse to go up all the way, so I have to manually force them up.  I've had both "fixed" and within a short period there not working. In looking in the door I see a metal rail (that the window sits on) and 3 black clips.  This is what the window jumps off of. How can I permanently fix this problem?

Answer
NUMBER: 23-039-00
GROUP: Body
DATE: Oct. 20, 2000
This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retreival system,
or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of DaimlerChrysler Corporation.
THIS BULLETIN SUPERCEDES TECHNICAL SERVICE BULLETIN 23-11-95, DATED
MARCH 10, 1995, WHICH SHOULD BE REMOVED FROM YOUR FILES AND NOTED
IN THE 1995 TECHNICAL SERVICE BULLETIN MANUAL (PUBLICATION NO.
81-699-96084). ALL REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS** AND
INCLUDE ADDITIONAL MODEL YEARS AND PART NUMBER CHANGE.
SUBJECT:
Door Glass Lift Plate Service
OVERVIEW:
This bulletin involves replacing door glass lift plates.
MODELS:
1993 - **2001** (LH) Concorde/Intrepid/LHS/
New Yorker/Vision/300M
DISCUSSION:
Door glass lift plates are now serviced separately from the glass. Anytime the door glass is
intact and the lift plate(s) is worn or damaged, perform the repair procedure.
PARTS REQUIRED:
AR(2) **04878907AA** Lift Plate, Door Glass
AR NPN Urethane Windshield Sealer (3M p/n
08609 or Equivalent)
REPAIR PROCEDURE:
THIS REPAIR IS COMPATIBLE WITH DAIMLERCHRYSLER’S MOBILE
SERVICE PROGRAM AND DOES NOT REQUIRE HOISTS OR OTHER
FULL SERVICE FACILITY SPECIAL EQUIPMENT.
1. Remove door trim panel and upper trim retainer channel.
2. Connect power window switch and lower window to 50 mm (2 in.)
3. Loosen screws holding regulator roller channel to glass.
4. Slide roller channel rearward to allow screw heads to pass through key slots in channel.
5. Separate glass from roller channel.
6. Raise glass upward and out of opening at top of door.
7. Mark location of liftplate(s) on glass.
8. Heat lift plate with propane torch or heat gun to soften urethane and pry lift plate from
glass by inserting flat screw driver between edge of glass and plate.
23-039-00 -2-
9. Clean any remaining urethane from glass surface.
10. Apply urethane windshield sealer to channel in new lift plate.
11. Push and/or tap plate onto glass in the previously marked position.
12. Allow urethane to harden for at least 12 hours before operating window (longer times are
required if temperature is below 50 degrees F.).
NOTE: URETHANE SHOULD SET FOR 1 HOUR BEFORE HANDLING/INSTALLING
THE GLASS. THE REMAINING CURE TIME CAN BE ACHIEVED IF THE WINDOW IS
INSTALLED AND LOCKED IN THE UP POSITION FOR THE SPECIFIED TIME. THIS
WILL ALLOW THE VEHICLE TO BE RETURNED TO THE CUSTOMER WITH THE
WINDOW HANDLE OR SWITCH TAPED TO PREVENT USE.
13. Reverse removal instructions to install glass in door.