How to Remove Rusted Hydraulic Cylinder Pins

Hydraulic pins are part of a high-pressure system in machinery used to transfer lubricating and cooling fluids through the system. On occasion, an ill-maintained engine or machine will show signs of rust and corrosion. In the case of a cylinder pin, this means that the hitch clips might be rusted into their securing holes and around the edges of the pin. If this happens, there are a few tricks you can use to loosening the clips and freeing the pin.

Things You'll Need

  • Firm-bristled brush
  • Rust-dissolving solution
  • Silicone lubricant spray
  • Clean cloth
  • Needle-nose pliers
  • Ball-peen hammer
  • Center punch
  • Brush excess rust and corrosion from the pin and hitch clips, focusing on the latter. Attempt to get as close the bare metal as possible.

  • Saturate the pin and clips with rust-dissolving solution. Allow a few minutes to an hour for the chemical to work.

  • Wipe excess rust-dissolving fluid from the pin and clips. Saturate the pin and clips with silicone spray to displace any further moisture that cause the parts to stick together.

  • Lightly tap the contact point between the hitch clips and hydraulic pin to attempt to loosen them and dislodge further corrosion.

  • Allow the silicone spray to act for a few minutes. Attempt to remove the hitch clips with the needle-nose pliers.

  • Tap the end of the pin with the center punch and ball-peen hammer to loosen it. Continue to tap it free from its housing sleeve, pulling it out eventually with the needle-nose pliers.