Which Suspension Is Right For Your Jeep - Coils Or Coilovers?

Which Suspension Is Right For Your Jeep - Coils Or Coilovers? Harry Wagner Contributor

Jeep revolutionized the market when they introduced the XJ Cherokee for the ’84 model year with its five-link coil front suspension. The ZJ Grand Cherokee upped the ante in 1992 with coils front and rear, and the TJ Wrangler followed suit for the ’97 model year with coil suspension front and rear. This suspension not only provided a better ride both on- and off-road due to reduced friction (individual leaves in a spring have to slide past each other has the suspension cycles) but also improved approach and departure angles since there were no spring hangers and shackles out at the end of the frame.

As good as coil springs can be, many Jeep owners scrap them for coilover shocks. These race-inspired parts integrate the coil spring around the shock body, as opposed to being separate components. Coilover shocks have several advantages over coils, but that doesn’t mean that coilovers are for everyone or that there are no advantages to coil springs.

King Coilover Installed On Jeep Photo 82239461 Note the two different color coil springs on this coilover. Coilover shocks accept multiple coils to create dual (or even triple) spring rates. The softer top coil allows for a smooth ride over small bumps, while the firmer secondary coil keeps the suspension from bottoming out or having excessive body roll.

Coil springs are less expensive than coilovers, and there are situations where a separate coil and shock are easier to package. While coilover shocks are rebuildable and allow for custom valving, that is a function of the shock, and the same qualities can be found in a high-end smooth body shock that is used in conjunction with a fixed coil. One of the biggest differences between coil springs and coilovers is that lift coils are usually only offered for a given lift height and application with no spring rate information provided. This one-size-fits-all mentality works for Jeeps that are close to stock, but as you add larger axles and tires or change the drivetrain of your Jeep, the spring rates offered by off-the-shelf coils might not fit your needs.

By contrast, coils for coilover shocks are offered in a wide variety of spring rates, diameters, and lengths. The choices can be overwhelming with manufacturers including Eibach and PAC Racing Springs offering over 100 different springs each, with spring rates offered in increments as small as 25 pounds per inch. If you don’t want to spend the time and money experimenting with spring rates, traditional coil springs might be a better option for your Jeep.

Coil Spring Installed On Jeep Photo 82239491 Typical coil springs use a single, linear spring rate. These are easier to produce and, as a result, cost less money to purchase. MetalCloak offers dual-rate coil springs that can be identified by the close proximity of the coil windings at the top of the spring when compared to the bottom of the spring. This results in a longer spring that can provide more droop.

How To Determine Spring Rates
Coilover shocks also allow the ability to combine multiple coil springs to create a dual (or even triple) spring rate. Typically the upper/primary coil has a softer rate to allow for a smooth ride and the lower/secondary spring has a rate that is 25-50 percent higher to keep the suspension from bottoming out at speed or during hard hits. The effective spring rate is calculated by multiplying the two spring rates and then dividing by the sum of the two rates. Factors for spring rate include the vehicle weight, shock angle, amount of uptravel, and vehicle usage. Dedicated rockcrawlers can get away with lower spring rates, while Jeeps used for high speed wheeling will do better with higher spring rates. For most Jeeps, a spring rate of 175 lb/in over 250 lb/in is a good starting point.

Coilover Advantages:
Easier packaging with steering components
Simple axle mounts
Ability to customize spring rates

Coil Spring Advantages:
Work with factory bracketry
Fitment under body/tub
Lower cost

PhotosView Slideshow On rear axle applications, coilover shocks have to either mount outside the frame (if your axles are wide enough to allow this), inside the frame and up through the tub, or use mounts that position the lower end of the shock well below the axle tube centerline. Coilover mounts are easy to add to an axle. They are essentially just beefed up shock mounts. At the frame end, plan to add a crossover bar between the shock mounts since they essentially hold up the entire vehicle. Flanges on the crossover bar will allow you to remove it should you need to access the engine. Using a separate coil and shock on the rear of your Jeep makes for easier packaging, since the coil spring can sit between the frame and the axletube. This TJ has relocated the upper coil mount on the frame to stretch the wheelbase. Coilover shocks are rebuildable, allow for custom valving, and often have remote reservoirs that help dissipate heat. Although, these features are not exclusive to coilovers, as they can also be found in high-end smooth body shocks from manufacturers like Fox and King that can be used in conjunction with traditional coils. If a shock mount breaks with a coil spring, you can still limp home or to a trailer. Breaking the mounts holding a coilover shock results in a vehicle that cannot be driven. For this reason, it is critical to add bumpstops and limit straps with coilover shocks, so the shocks themselves do not limit compression or extension. Coilover shocks use a threaded collar at the top of the shock body that allow for fine-tuning of ride height. The same can be accomplished with coil springs using an Adjustable Coil Over Spacer (ACOS) from JKS Manufacturing. Capturing coils on the top or bottom will ensure that they do not fall out during extreme articulation. The equivalent for a coilover shock is called a “helper spring,” which has a minimal spring rate and is completely collapsed at normal ride height. If you already have an axle with coil buckets and suspension mounts or are swapping one in, it may make sense to run coils instead of cutting off all of the bracketry and starting over. Conversely, if you are adding 1-ton axles with no coil provisions, coilover mounts are less expensive and easier to install than new coil buckets.