How to Remove a Lincoln Town Car Gas Tank

The fuel tank on your Lincoln Town Car will need to be removed for service if you have detected a leak, physical damage or contamination. It is a job you can do yourself following some safety precautions and using a few common tools.

Things You'll Need

  • Wrench
  • Shop rags
  • Small screwdriver
  • Approved fuel container, if necessary
  • Hand siphon pump
  • Lug wrench
  • Floor jack and jack stand
  • Ratchet and socket
  • Ratchet extension
  • New fuel-tank mounting studs and nuts

Relieving Fuel Pressure

  • Detach the black, negative battery cable, using a wrench.

  • Remove the fuel filler cap.

  • Open the hood and remove the cover from the top of the engine using a ratchet, ratchet extension and socket.

  • Locate the Schrader valve near the end of the fuel rail and remove the cap. This valve is similar to an air valve on a tire.

  • Wrap a couple of shop rags around the Schrader valve and depress the valve stem using a small screwdriver as you catch the squirt of fuel with the shop rags. This will depressurize the fuel system. Reinstall the valve cap.

Removing the Fuel Tank

  • Disable the air suspension by turning the switch off. The switch is located inside the luggage compartment. If necessary, consult your car owner's manual.

  • Drain the fuel tank through the fuel filler pipe into an approved container, if necessary, using a hand siphon pump.

  • Disconnect the filler pipe from the car body by unscrewing the three mounting bolts under the filler lid using a ratchet, ratchet extension and socket.

  • Loosen the wheel lugs from the rear left hand wheel using a lug wrench.

  • Lift the rear left hand tire off the ground using a floor jack and support your Town Car on a jack stand.

  • Finish removing the wheel and tire assembly.

  • Unhook the vapor-recirculation tube connector from the hose leading to the tank. Press the lock tabs on the connector fitting to release the tube.

  • Unscrew the filler-tube retainer bracket near the fuel tank using a ratchet and socket.

  • Push the filler pipe into the tank just enough to gain some clearance. Then rotate the pipe half a turn counterclockwise and remove it from the fuel tank. On some models, you might have to remove the tank strap first, using a ratchet and socket, to gain full access to the filler pipe.

  • Unplug the fuel pump electrical connector.

  • Disconnect the fuel lines by pressing the lock tabs to release the fittings.

  • Locate the vapor tube on the right hand side of the fuel tank and disconnect it from the tee, plastic connector.

  • Follow the vapor tube to the canister tube and disconnect it by pressing the lock tabs.

  • Support the fuel tank with the floor jack and release the fuel tank by unscrewing the mounting nuts using a ratchet, ratchet extension and socket.

  • Lower the tank carefully and remove the studs from the tank. Then remove the tank from the vehicle.

Installing the Fuel Tank

  • Install new studs on the fuel tank. Then place the tank under the vehicle and support it on the floor jack.

  • Raise the fuel tank to its installed position and use new mounting nuts to secure the tank to the car's under body. Use the ratchet, ratchet extension and socket.

  • Connect the vapor tube to the canister tube and the tee, plastic connector.

  • Connect the fuel lines and plug the fuel pump electrical connector.

  • Install the filler tube in the tank and attach the tank strap if you had to remove it using the ratchet and socket.

  • Screw the filler-tube retainer bracket using the ratchet and socket.

  • Hook the vapor recirculation tube to the tank.

  • Install the wheel/tire assembly and the wheel lugs.

  • Lower the car.

  • Finish tightening the wheel lugs using the lug wrench.

  • Screw the top of the fuel filler pipe to the car's body using the ratchet, ratchet extension and socket. Then install the fuel filler cap.

  • Refill the fuel tank.

  • Engage the air suspension by turning the switch on.

  • Turn the ignition switch to the On position to pressurize the fuel system. Then check for fuel leaks.

  • Attach the black, negative battery cable using a wrench.