Driveshaftology Custom Jeep Driveshaft Tech - Jp Magazine

Driveshaftology - Custom Jeep Driveshaft Tech Christian Hazel Brand Manager, Four Wheeler multiple Double Cardan Driveshaft installed Photo 29166706

Usually we try to come up with some kind of entertaining opening paragraph to our story that relates in some way or another to the subject matter. However, as these words are being typed, the HVAC system in the building is making our offices the same temperature as Johnson Valley in the summertime, the coffee is especially stale and Human Resources just placed a new loudmouth ad vermin in a cubicle right outside our offices. So, as we sit sweating, blurry-eyed and listening to this guy's endless and way too personal phone calls, here's some driveshaft info and technology that should prove useful.

Wacky Angles
If you've got a severe compound angle, then you'll probably need to step up to a multiple-double-cardan driveshaft, such as this beautiful example from Tom Wood's Custom Drive Shafts. A standard double-cardan driveshaft can compensate for angles on only one plane. In the case of virtually every vehicle, this means up and down. However, if your output shaft and pinion aren't in line with each other, the resulting offset will cause severe driveshaft vibration even if your U-joints are in phase vertically.

In the case of our flattie, we had an offset Spicer 18 T-case with a coarse 10-spline output shaft and low-pinion Ford 9-inch rear with a nearly centered pinion location. Our rear driveshaft vibrated so badly at speeds over 40 mph that it felt like the world was coming to an end. The double-cardan driveshaft cured our vibration issues, allowing us to finally drive the Jeep on the highway.

Just Yoking
For most of the Jeep crowd, the major U-joint types are going to be 1310-, 1330- and 1350-series, and for the Rubicon guys, the Saginaw. A Saginaw joint has about the same cross size as a 1330 and roughly the same cap size as a 1350, but it's more comparable to a 1310 in strength.

PhotosView Slideshow The shaft Tom Wood built for us features 0.120-wall tubing for rock bashability and dual 1310 double-cardan "CVs" at each end. We opted for the company's polished and clearcoated finish to match our rollcage in lieu of black paint. We're bling even on the underside. You can see just how far the offset between our output shaft and pinion is. A double cardan effectively cancels out the angles imposed on the shaft at that end. Since there are double cardans on both ends of this shaft, the driveshaft essentially operates as if it's running at 0 degrees of angle. Tom Wood's Custom Drive Shafts has the skills and the knowledge to make just about any obscure combination of parts workable. In our case, there are no off-the-shelf CV flanges available for the Ford 9-inch. The company was able to procure a relatively obscure Lincoln Continental Ford 9-inch CV flange, then modify and machine it to fit our 1310 CV. The company also sent us a 1310 CV yoke for our 10-spline Spicer 18 T-case. Since a double cardan or CV driveshaft cancels out the angles on that end, you need to set it up so the non-CV end operates at 0 degrees. It's as simple as setting it up so the pinion is in line with the driveshaft. In reality, we've found that on leaf-sprung vehicles, it's best to set the pinion 1-3 degrees lower because the pinion will climb under load. Vehicles with link-type suspensions can set the pinion to 0 degrees. Beware swappers, as not all 1330s are created alike. Some Ford axles used a funky 1330 U-joint with a bigger cross and caps than a standard 1330. Compare the Ford-sized 9-inch 1330 yoke on the bottom with the standard-sized 1330 yoke on top. If you're sticking with conventional U-joints at your driveshaft ends, you must have the transfer case and pinion yokes rotated at the same angle. If the angles are the same, they'll cancel out the harmonics of each other. For example, if you raise the pinion 5 degrees, you need to lower the T-case yoke 5 degrees. Yokes come in either U-bolt or strap-type retainers for the U-joint caps. Some people try to drill out a strap-type yoke (bottom) to accept U-bolts (top). However, since you're offset drilling over an existing hole, it's extremely difficult to get the holes right without severely weakening the yoke. Many driveline shops offer U-bolt-style yoke conversions for most popular Jeep axles. You also can't turn a non-CV yoke into a CV-type yoke. Compare these yokes for a Spicer 18 or Model 20 T-case. The top is a 1310 CV yoke, while the bottom is for a 1310 U-joint. Even though they accept the same size U-joint, the bolt hole patterns aren't even close. When choosing your slip-spline type, not all are suitable for any operational use. On the top is a monster-duty, coarse, long-travel slip spline, best suited for heavy-duty use in a front application. Rear applications will want a finer-spline unit like the shaft on the bottom. The coarse spline shaft will cause lots of driveline clunking and will wear more quickly in a rear-drive application. A carrier bearing can be thought of as a pillow block for your driveshaft. Most commonly used to bridge an excessively long rear driveshaft for stability, it can also be used in applications where you need to route the driveshaft around the transmission or other components. This will allow you to, say, run the driveshaft from the front output shaft to a carrier bearing on the framerail, then down to the front axle yoke to avoid engine or suspension components. Cardans All OverSince U-joints travel in an elliptical path, they create unequal amounts of centrifugal force as they rotate. By setting up a standard driveshaft to have both U-joints operating at the same, but opposite, angles, these centrifugal forces cancel each other out. While commonly referred to as a CV joint in four-wheel vernacular but not literally a true Constant Velocity joint, a double-cardan-type driveshaft end uses two U-joints located in a housing that only allows them to travel in equal but opposite angles. This cancels out the harmonics that would otherwise affect the tube on that side and is why the U-joint end of a double-cardan driveshaft needs to operate at a 0-degree angle. From left to right in both photos are a 1310, 1330, 1350 and Saginaw-style double-cardan driveshaft. You can see that the Saginaw joint has thinner construction than the 1330 joint at the crosses, even though its caps are larger. There are several different end types that can be put on a double cardan. The two on the left are CV socket yoke-type for use with a pinion or T-case CV yoke. The two on the right are CV socket flange-type for use with a pinion or T-case CV flange.