The 363 - The Hottest Ford Stroker - Hot Rod Magazine

The 363 - The Hottest Ford Stroker

For more than a decade, small-block Ford guys have argued the merits of the 331 versus 347ci stroker small-blocks. For the past several years there's been a clear answer: Skip all that and build a 363. If you missed the debate, here's a backgrounder. The Ford small-block Windsor engine family offers two block-deck heights: 8.2 inches for the 221, 260, 289, and 302, and 9.48 to 9.5 inches for the 351 (there are also aftermarket race offerings in 8.7 and 9.2). The factory-offered deck heights offer two dilemmas for hot rodders. First, the 8.2-inch engines require intakes, distributors, oil pans, and sometimes headers that are different from the 9.5-inchers. Second, the engines with the taller deck heights are also 2 or 3 inches wider and taller, depending on the parts used. That can cause fitment problems in tight, early-'60s Ford engine compartments or in street rods. Those are a couple of reasons many guys stick with the low-deck engines, even though the 351-based mills make it easy to get 408 to 454 ci. Another reason is that many use boost to make up the displacement deficit. So, if you've settled on a 302-based, low-deck- height mill, which one?

THE OLD SMALL FORD STROKER OPTIONS
A stock 302 uses a bore and stroke of 4.00 x 3.00. By using an overbore of 0.030 inch and an afermarket 3.250-inch stroke, you get 331 ci-a setup that is most commonly run with 5.4-inch rods and piston compression heights of 1.175 inches. Te same overbore with a 3.400 stroke delivers 347 ci. With the 5.4-inch rods, the 347 pistons have a compression height of 1.090. That's admittedly slim for a street engine (they require a ring-support rail because the rings hang into the hole for the piston pin), so the aftermarket came up with 5.315-inch rods that use pistons with the same 1.175-inch compression height used in the 331. Piston-ring issues aside, guys were already arguing about rod ratios of the 331 versus the 347. Rod ratio is the rod length divided by the stroke, and in theory, ratios around 1.8:1 are good, and get worse toward the point of 1.5:1, which is really bad. In a 331, it's 1.66:1; a 347 with 5.4-inch rods is 1.59:1; and with 5.315-inchers, it's 1.56:1. According to many web-forum experts, the 347's rod ratio is a disaster. According to us, it doesn't mean squat-especially in the world of street/strip engines under 7,000 rpm. And, according to the bench racers, the 331 makes better top-end power while the 347 makes better low-end power, due to its longer stroke. In our world, all that matters is cubes.

ALONG COMES THE 363
News flash: Bigger bores mean more displacement. Te 363 stroker has a 3.400- inch stroke just like a 347, but it uses 4.125- inch bores instead of a puny 4.030. This means a bonus of 16 ci (or about 20 hp on an average street engine), but the larger bores also add up to more intake airflow- regardless of the cylinder head used-due to unshrouding the valves. The financial downside is that big bores can only be had with an aftermarket block. Five or six years ago, aftermarket blocks fell into the reach of the mid-range hot rodder, specifically with the Ford Racing Boss 302 block (which is called Boss even though it's a regular Windsor) and the Dart SHP line of entry-level iron castings. We used the Dart unit, which is $1,865.41 at Summit Racing (the Ford blocks are typically $100 cheaper, but they are delivered rough-bored, so the machine work eats up that difference). That's about $2,000 shipped to your door, which may have you in sticker shock. But consider the benefits. Most important, stock 302 blocks will literally break in half when you get north of 500 hp, so if you ever plan on going there, you've got to go aftermarket. Also consider the price of rebuilding a stock block: cleaning, crack-checking, thread chasing, align-boring, decking, boring, honing, stroke-clearance-it adds up, and it's money you usually won't spend on an aftermarket block. Summit Racing offers a machined stock block for $689.95, which is about as cheap as it gets. But it still can't endure real power.

Engine Specs DESCRIPTIONSPECS Bore x stroke4.125 x 3.400 Rod length5.400 Piston compression height1.090 Piston dish-16cc Piston deck height0.013 down Cylinder head chamber size62cc Head gasket thickness and bore0.041, 4.200 Compression ratio9.26:1 Comp Cams Nitrous HP cam specs232/244 duration at 0.050, 0.565/0.580 lift, 114-degree LSA

AIR-GAP
VICTOR JR.
RPMLB-FTHPLB-FTHP 3,000372.6212.9352.8201.5 3,100380.6224.6355.4209.8 3,200390.9238.2362.0220.6 3,300399.6251.1369.7232.3 3,400408.0264.1377.7244.5 3,500416.0277.3384.3256.1 3,600423.8290.5390.5267.7 3,700431.6304.1397.0279.7 3,800436.8316.0404.9292.9 3,900441.0327.5412.7306.5 4,000444.8338.7419.4319.4 4,100447.3349.2424.1331.0 4,200449.2359.2426.7341.2 4,300450.9369.1428.7351.0 4,400451.7378.4430.5360.7 4,500451.9387.2434.3372.1 4,600451.8395.7439.9385.3 4,700450.8403.4443.9397.2 4,800449.2410.5446.3407.9 4,900447.3417.3447.7417.7 5,000445.3423.9448.8427.3 5,100443.6430.7449.3436.3 5,200442.1437.7447.4443.0 5,300439.8443.8444.5448.5 5,400436.9449.2441.8454.3 5,500433.7454.1439.8460.6 5,600429.4457.8437.2466.1 5,700424.7460.9433.8470.8 5,800419.5463.3430.2475.1 5,900414.8466.0425.4477.8 6,000410.4468.9420.9480.9 6,100405.4470.9415.1482.2 6,200399.1471.1409.5483.4 6,300392.1470.4402.9483.3 6,400386.4470.9395.6482.1 6,500377.6467.3387.6479.7 6,600

We tested both an Edelbrock RPM Air-Gap dual-plane and a Victor Jr. single-plane. The results were predictable: The dual-plane makes more power below 5,000 rpm, and the single-plane makes more power above that point. In this case, we think the Air-Gap is the best choice, even on the dragstrip. On our Facebook page, we play Guess the Power. Reader Mike McDonald won, estimating 477 hp at 6,300 and 450 lb-ft at 4,200.

THE DART SHP BLOCK
The SHP offers tons of beef beyond a stocker: priority-main oiling, larger water jackets, siamesed bores, beefier cylinder walls (0.250 inch up to a 4.185-inch bore), 0.625-inch-thick decks, and steel, four-bolt main caps. Unlike the stock blocks, the cylinder-head boltholes are blind (they don't go into the water jackets) and drilled for 1-inch bolts instead of 7/16 inch (the stock small bolts often require spacers for use with aftermarket heads). The block is also preclearanced for a 3.400 stroke with H-beam rods. All the machine work is done apart from final honing to fit your pistons and rings of choice. You'll find many crate-engine suppliers using this block as the basis for engines they assemble in their own shops, though Dart also offers complete short-block assemblies with cast or forged cranks. While Dart suggests a limit of 700 hp on the SHP block-preferring the Iron Eagle block for real race use-we've seen 'em survive at least 1,000.

OUR TEST MULE
It's about time HOT ROD had a little Ford to flog, don't you think? We did, so in this story you'll see the details of a Dart-based 363 we built for a number of upcoming tests. In this first story, we made 471 hp and 452 lb-ft with just 9.26:1 compression. Why such low compression? Because the next step involves something that rhymes with ubercharger with a catchy chorus of 700 hp. See it in the next issue.

HOW'S IT DRIVE?
This Dart mill found its way into our RAUNCHero that you read about a few pages ago. We can't deny that the application wasn't right for the car in its current trim. It was loaded to the rafters with gear, including an extra set of tires and wheels, and hampered by a tight converter, 2.80:1 gears, and 27-inch tires. As such, it was a slug below 4,000 rpm. Approaching the 6,200-rpm power peak in top gear meant 180 mph, and we'd obviously never get there. There wasn't enough vacuum for the brake booster, either. In all, the cam's too big. Our plan is to solve the bottom-end power with a blower, but if you want to duplicate our worst-case scenario, we'd go for something along the lines of a Comp XR270 with 218/224 at 0.050, 0.513/0.513 lift, and a 110-degree LSA. If you want to make 500 hp carbureted, we'd use about a 3,000-rpm converter, 4.10 gears, and a cam with a tighter lobe-separation angle than the 114 in our current Nitrous HP cam. Use 10.5:1 compression and a Comp XR288 with 236/240 at 0.050, 0.555/0.576 lift, and a 110-degree LSA.

Pay Up

Description Part Number Source Price Assembled SHP short-block NA Dart $6,001.80 Black spray paint NA VHT 7.95 Upgraded valvesprings 985-16 Comp Cams 92.95 Lightweight steel retainers 1730-16 Comp Cams 156.95 Nitrous HP Cams 35-560-8 Comp Cams 295.95 Short-travel hydrualic roller lifters 877-16 Comp Cams 239.95 6.450-inch-long Hi-Tech pushrods 7766-16 Comp Cams 145.95 Ultra Pro Magnum roller rockers 1632-16 Comp Cams 386.95 Billet timing chain set with Torrington bearing 7138 Comp Cams 99.95 Lifter spider and dog bones 35-1001 Comp Cams 42.95 Cam thrust plate M-6269-A302 Ford Racing 11.95 Thrust-plate bolts NA Hardware store 1.32 Cam bolt 154-1001 ARP 2.82 Timing cover NA Swap meet 20.00 R.A.C.E. gasket and seal kit Q2718 Fel-Pro 24.75 Rattler damper 870010 TCI Auto 345.95 Damper bolt 150-2503 ARP 23.80 Oil pump 18800 Milodon 63.95 Oil pickup* 18380* Milodon 66.95 Oil pan* 31125* Milodon 292.95 Oil pan gasket 41003 Milodon 32.95 Oil pump driveshaft 22500 Milodon 21.95 Gold oil filter HP-3001 K&N 9.95 10W-30 break-in oil 1590 Comp Cams 35.70 Pro 1 aluminum 195cc heads 13211112 Dart 1,576.52 MLS head gaskets Q1135 Fel-Pro 75.95 Head bolts, 1.2 inch 154-3603 ARP 77.98 M/T valve covers NA Swap meet 60.00 Valve cover breathers SUM-G3401 Summit Racing 4.50 Valve cover gaskets Q1684 Fel-Pro 39.95 Valve cover gaskets Q1684 Fel-Pro 39.95 Air-Gap intake manifold 7521 Edelbrock 254.95 Intake gaskets Q1262 Fel-Pro 21.25 Ultra HP 750-cfm carburetor 0-80803BL Holley 667.95 Ready-To-Run distributor with steel gear 83521 MSD 424.95 Black Super Conductor plug wires 31233 MSD 85.95 Spark plugs R6601-8 NGK 26.99 Accessory bolt kit 554-9501 ARP 215.84 Total $11,959.12