How to Replace a Power Brake Booster on a 95 T Bird

The power brake booster provides vacuum to the brake system so that it's easier to stop the 1995 Ford Thunderbird (also referred to as the T-bird). The booster is mounted on the firewall of the T-bird on the driver's side of the engine bay behind the brake master cylinder and looks like a large, round, black metal disk with a hose coming out of it. You'll have to remove the master cylinder to get to the booster. This job is quite challenging, especially for a novice, and will take you several hours to do correctly if you've never done this before.

Things You'll Need

  • Socket wrench and socket set
  • Tube nut wrench
  • Pliers
  • New brake booster
  • Masking tape
  • Permanent marker
  • Mark the location of all of the brake lines running into the brake master cylinder using masking tape and permanent marker.

  • Slide the tube nut wrench over the brake line running to the brake master cylinder. Orient the wrench so that it fits over the end of the tube nut.

  • Turn the nut counterclockwise to remove it from the master cylinder.

  • Pull the brake lines out of the master cylinder.

  • Remove the bolts holding the master cylinder to the brake booster.

  • Remove the mounting bolts on the brake booster that secure it to the firewall.

  • Remove the cotter pin running through the head of the pin that connects the brake booster diaphragm to the back of the brake pedal with a pair of pliers.

  • Remove the brake booster diaphragm pin.

  • Remove the bolts inside the driver foot well that secure the brake booster to the firewall.

  • Install a new power brake booster. Installation is the reverse of removal.