MSD Atomic EFI System Installation - Street Rodder Magazine

MSD Atomic EFI System Installation
1304sr 01+msd Atomic Efi System+350 Small Block Engine

Don’t let the name fool you. While the Atomic Age was actually ushered in around 1945, this new electronic fuel injection from MSD packs explosive power, reliability, and fuel economy all wrapped up in one compact system, and it’s driven by the latest technology the 21st century has to offer.

1304sr 02+msd Atomic Efi System+atomic EFI Unit The heart of the matter is the Atomic EFI unit from MSD; it has the power to transform your car in less than a day. Hot Rods by Dean installed the unit on Magoo’s ’63 Chevrolet in less than a day.

One of the ongoing attractions to a great hot rod is simplicity. The fact that you can work on hot rods in a parking lot and generally get them running again without any special equipment is a comforting feeling while heading off on a long trek. Anyone driving a vintage vehicle has heard this from a spectator, “Ah, yes, these were great cars, back when a guy could work on the motor himself.” A more accurate statement might be, “Ah, yes, these were great cars, back when a guy had to work on the motor himself.”

While I may not be leading the technological charge I at least ditched the old points distributor years ago on both the small-block Chevy in my ’40 and the trusty Y-block in the ’57. Electronics in distributors are reliable and widely accepted and yet many hot rodders seem reluctant to convert from carburetion to electronic fuel injection. A lot of this trepidation is based on tales of early electronic fuel injection systems, but there have been huge advancements in retro-fit EFI fuel injection over the past few years.

1304sr 03+msd Atomic Efi System+1963 Chevrolet 350 Motor While there was absolutely nothing wrong with the carburetor on the 350, Magoo felt it was time to step up to a more modern EFI system, and the Atomic MSD EFI was his choice.

The ’63 Chevrolet receiving the Atomic EFI conversion belongs to one very traditional hot rodder. A man who made his name in street rodding by producing fabulous traditional roadsters well before the latest wave of vintage style came into vogue. The owner is none other than Dick “Magoo” Magugorac. While the ’63 still carries a traditional theme (and Magoo red paint), Magoo realized it was time for more modern driveability. When someone as steeped in the tradition as Magoo goes EFI it just might be time to consider putting the ole carb on the shelf. One look at the installation of the Atomic EFI from MSD has me rethinking the concept of using three carburetors to feed a motor, when one EFI would do a superior job. (Magoo tells us that the Chevy has jumped 4 mpg and with this comes ease of starting, enhanced driveability, and improved throttle response.)

It would appear that many street rodders are having similar feelings, so we tagged along, camera in hand to follow the team at Hot Rods by Dean as they did a typical MSD Atomic EFI installation. One indication that these guys are real pros came early on when we caught Anthony Monacelli actually reading the instructions before work began; what a concept. This no doubt contributed to the quick installation time.

1304sr 04+msd Atomic Efi System+disconnecting Fuel Line Linkage Anthony Monacelli (left) and Magoo at Hot Rods by Dean disconnected the fuel line, linkage, and the four bolts holding the carburetor in place.

There was a time when using an EFI motor in a street rod required planning from the ground up, retro-fits were difficult. From the huge wiring harness to the sensor locations, early EFI motors seemed complicated, but thanks to MSD all of that has changed. That huge wiring harness has been reduced to a simple eight-wire harness. By locating the throttle position switch (TPS), the manifold absolute pressure sensor (MAP), the intake air temperature sensor (IAT), and the fuel pressure sensor in the actual throttle body, the MSD Atomic EFI has reduced the sensor installation to a pair of very easy installations. One is the temperature sensor, which is a simple matter of draining the coolant and installing the sensor in the intake manifold, much like installing a gauge sending unit. The other sensor is the O2 sensor and the supplied bung must be welded into the exhaust system reasonably close to the motor. One other note, while you are welding in the exhaust bung for the O2 sensor, check out your exhaust system. Exhaust leaks upstream can raise havoc with O2 readings, so be sure your exhaust system is tightened up; of course even if you are running a carburetor exhaust leaks should be unacceptable.

Another old stumbling block for EFI installations was the need for a return line to the fuel tank. This problem has also been eliminated with the Atomic EFI as they have electric fuel pumps that provide you with the option to use a return line or to use a pulse-type pump that does not require a fuel return line.

1304sr 05+msd Atomic Efi System+holley 700 R4 Kickdown Bracket The only other part required for the conversion was this Holley 700-R4 kickdown bracket. The MSD EFI linkage connections are the same as a carburetor so this bracket works perfectly.

With the two sensors located you can disconnect the fuel line, throttle linkage, and kick-down linkage from your carburetor and then unbolt the carburetor from the intake manifold. Since the Atomic EFI fits any square bolt-pattern intake, installation is as simple as slipping the new gasket down over the studs and bolting the new Atomic EFI throttle body injection onto the existing intake manifold. Because the throttle body carries linkage just like a carburetor, our Lokar cables bolted right back in place. By using a Holley PN 20-121 (sold separately) you can provide the correct pressure to your overdrive (GM 700-R4 or 200-4R) transmissions.

Next, disconnect the battery to ensure there is no power to any circuits. From here it’s a matter of following the detailed wiring instructions. MSD Atomic Fuel Injection power module can also control timing and covers functions like automatic idle kickup when the A/C is running. The module will also control cooling fans and the electric fuel pump and it is all done by following the detailed wiring instructions. There’s little need for us to go wire by wire on this page as it is all laid out in the instructions, and we did supply a schematic of the wiring sourced from the MSD website. Dedicated plugs make the connections reliable and relatively fool proof.

While the carburetor was removed the phenolic heat insulator remained in place; all fuel systems can benefit from an insulating plate.

1304sr 06+msd Atomic Efi System+phenolic Heat Insulator

The Holley kickdown bracket (PN 20-121) for the 700-R4 was bolted in place on the bench prior to installing the EFI throttle body.

1304sr 07+msd Atomic Efi System+holley Kickdown Bracket

Under the finned endcap of the Atomic EFI you will find the CPU that does all the “thinking” for the EFI. This throttle body is an ingenious bit of packaging.

1304sr 08+msd Atomic Efi System+CPU

Hot Rods by Dean’s own Anthony Monacelli bolts the throttle body down to the Edlebrock intake manifold. This unit will fit any square base four-barrel intake.

1304sr 09+msd Atomic Efi System+anthony Monacelli Bolting Throttle Body

With the unit bolted in place the kickdown rod and the Lokar throttle cable connect just like they did before. Note the double return spring on the linkage, a good idea on all linkage.

1304sr 10+msd Atomic Efi System+lokar Throttle Cable

The only adjustment to the Atomic EFI is setting the throttle blades in the bottom of the unit; a quick eyeball showed they would need to be “tweaked” into spec.

1304sr 11+msd Atomic Efi System+throttle Blades

An Allen wrench in the forward adjuster dials in the front set of blades, the actual procedure is covered in the detailed instructions.

1304sr 12+msd Atomic Efi System+forward Adjuster

Moving to the rear the same Allen wrench brings the back blades into spec, it is a simple adjustment.

1304sr 13+msd Atomic Efi System+allen Wrench

It doesn’t get any easier than this, on the left is the power module, on the right is the handheld unit used to configure the system prior to the first startup.

1304sr 14+msd Atomic Efi System+power Module And Handheld Unit

The power unit can be mounted anywhere in the car, cable extensions are available from MSD. We opted to mount the unit on the firewall.

1304sr 15+msd Atomic Efi System+power Unit

Remember those huge EFI harnesses from the ’90s? Well MSD has reduced that bundle to this small harness. Beyond supplying a power source and a quality ground the remainder of the wiring is pretty much a plug-in operation.

1304sr 16+msd Atomic Efi System+MSD EFI Harness

The Atomic requires a trigger signal to operate. We were able to connect right to the tach output terminal of our HEI Distributor.

1304sr 17+msd Atomic Efi System+tach Output Terminal Of HEI Distributor

Our next project was installing the MSD Atomic fuel pump and filter, which came with our complete kit. Also included in the kit was flexible hose rated for the higher (45 psi) pressure required for EFI. It should be noted that 100 percent hardline isn’t recommended for this installation as the flexible line helps absorb the pump pulsing. Of course there’s always a need for a flexible connection from the chassis to the motor, regardless of the induction system.

1304sr 18+msd Atomic Efi System+fuel Supply System Next up was the fuel supply system. Once again the MSD Atomic EFI Master Kit was all inclusive with fuel filters, fuel line, and pulsing fuel pump prepared to deliver the 35-plus psi of fuel pressure.

We found a suitable location for the pump under the car and slightly below the level of fuel tank. After safely draining and containing the fuel, the lines were cut and the pump was spliced into the feed. While there is an option for a single fuel line, we opted to run a return line back to the fuel tank, making our system a recirculating system. The constant recirculating fuel provides a cooler fuel.

The power for the fuel pump comes from the MSD Atomic Power Module so wiring and control is simple. There is also no need to install a pressure gauge as the supplied handheld controller enables you to adjust the fuel pressure electronically, how cool is that?

1304sr 19+msd Atomic Efi System+fuel Pump Hot Rods by Dean mounted the pump on a small plate and used the pump and filter connection to make a neat fuel direction change. Note that all hose clamps are supplied, do not use standard hose clamps on high-pressure hose line.

At this point we had the Atomic EFI system installed. A quick check of the fuel lines and wiring and linkages indicated we were ready to fire up the small-block. The battery was reconnected and we answered some very basic questions on the handheld controller. Then the key was turned on, the fuel pump powered up, and with a twist of the key the 350 fired to life and settled into a smooth idle. At this moment it is easy to become a believer in EFI. Because the MSD Atomic Fuel Injection is a self-learning system the need for fuel map tuning and throttle configuration is eliminated. There are advanced tuning capabilities built into the handheld controller, but for many street rodders the self-learning mode is as far as they go.

The MSD Atomic EFI does have some limitations. The unit is designed to operate engines producing more than 100 and less than 525 hp and the Atomic EFI unit will not work on dual-quad applications. Likewise the unit is designed for modern-day pump gas so alternative fuels and power boosters will not work with the throttle body.

1304sr 20+msd Atomic Efi System+fuel Supply System Installed With the unit installed we can see the supply from the tank and the fuel exiting the filter. All fuel supply items in the kit are directional, so pay special attention to the arrows. Also mount the pump so it has a gravity-fed supply of fuel.

The MSD Atomic EFI has the ability to control timing but it requires an MSD Ignition Control. Since the Atomic EFI does not have a built-in ignition driver your points or HEI distributor will require ignition box for the EFI to operate. The Atomic requires a trigger signal from the ignition in order to function. This can come from the tach output of a GM HEI distributor, most coil negative terminals, or from a 12V trigger source such as the tach output from a typical CD ignition control. In order to control the ignition timing through the Atomic, you would need to run a CD ignition control such as an MSD 6A.

While the MSD Atomic EFI can literally be installed in an afternoon, we’d plan on making a weekend conversion out of the job. Something we have become adept at lately is taking an afternoon job and squeezing it into a weekend. But regardless of whether you are quick enough to do it in four hours or twelve, the results are well worth the effort. Quicker starts, smooth idling, superior driveability, mileage, power, and cleaner emissions add up to huge improvements, making this one of the best modifications anyone can make to a street rod. Now follow along with the photos and we’ll show you how it’s done.

1304sr 21+msd Atomic Efi System+flex Line The final connection is made at the EFI unit. Flex line from the chassis to the motor is always required, and the flex line is also a requirement when running a pulse-style pump.

There are ample vacuum ports made available on the Atomic EFI, up front we used the large port for the PCV hose, while the smaller hose on the left controls the vacuum advance on the distributor.

1304sr 22+msd Atomic Efi System+vacuum Port

The PCV hose was gently touching the throttle return spring so the guys at Hot Rods by Dean came up with this clever Ty-wrap bracket. A large wire end bolted to the EFI base does the trick.

1304sr 23+msd Atomic Efi System+PCV Hose

The temperature sending unit was next up and once again a plug on the wiring harness simply plugs to the sensor.

1304sr 24+msd Atomic Efi System+temperature Sensor

Speaking of wiring, here is the wiring diagram from MSD, it illustrates just how simple the electrical portion of this install really is.

1304sr 25+msd Atomic Efi System+wiring Diagram

The only fabrication involved was installing the bung for the O2 sensor (some headers have this on the collector already). After a pilot hole, the step drill does a nice job of cutting a round hole.

1304sr 26+msd Atomic Efi System+installing O2 Sensors

The bung was TIG welded in place and you’ll note that the sensor is located on a straight portion of the tubing. This is important for correct readings, likewise be certain you have no exhaust leaks upstream of this sensor.

1304sr 27+msd Atomic Efi System+TIG Welded Bung

Once again the O2 sensor simply plugs into the supplied harness with the weather-tight connector.

1304sr 28+msd Atomic Efi System+O2 Sensor

The Atomic EFI comes with a short cable from the power module to the handheld unit so you can do the basic setup function on the fender.

1304sr 29+msd Atomic Efi System+basic Setup Function

However with the optional long extension the handheld unit can be used inside the car, this can be handy for advanced tuning, although many street rodders simply set the basics, set it and forget it.

1304sr 30+msd Atomic Efi System+optional Long Extension

The initial setup asks some basic questions about the engine and transmission. If you can read this story you can set up the Atomic EFI. You can adjust everything from fuel pressure to a rev limiter in the basic format.

1304sr 31+msd Atomic Efi System+initial Setup Menu

There are advanced settings and a troubleshooting screen all on the handheld device; this is a very user-friendly system.

1304sr 32+msd Atomic Efi System+diagnostics Menu

The 10,000-Mile Testimonial

Jim Shelton has driven just about every type of car a guy could imagine in his 71 years, and his latest ride of choice is a very traditional Deuce roadster that has logged 90,000 miles in just under 10 years. One look at the burgundy hot rod tells you Shelton is a traditional kind of guy, and frankly he was a pretty healthy skeptic of this new-fangled EFI stuff, but rather than try to interpret Shelton’s testimonial we’ll simply let you hear it directly from Shelton himself after one of his little 8,000-mile treks:

“The odometer read 89,450 miles when I arrived home and I had covered 20 states in my 47-day odyssey. The MSD Atomic EFI performed flawlessly. I admit I was skeptical of what MSD said about the Atomic EFI. My understanding of EFI was anything short of port injection wasn’t worth the hassle and this was a throttle-body system. However, the idea of a hot rod running well in any temperature, at any altitude was enough for me to take the gamble prior to my 20-state journey.

1304sr 33+msd Atomic Efi System+traditional Deuce Roadster Jim Shelton has logged over 90,000 miles on his roadster, and while he was a bit of a skeptic going in, after 10,000 miles of driving the new Atomic EFI from MSD had made him an EFI believer.

“Smokey Yunick I’m not, so I enlisted the help of my good friend ASE Master Tech Scott Gafforini to help with the installation. I don’t regret it, but it was probably overkill on my part. The throttle body directly replaces the carburetor and the power controller mounts with a few screws, and while we had to connect a few wires, for the most part it was plug in. I can use a computer to send an email, but the thought of using one to tune an engine terrifies me. No worries there. A handheld device temporarily plugs into the Atomic EFI power controller to set a few major parameters. The engine fired instantly and settled right into a comfortable idle. I can’t comprehend how but the system’s self-learning mode fills in the gaps. Since that initial setup I have used the handheld controller to change the temperature the cooling fan comes on, altered the cruise air/fuel ratio, and dropped the idle speed, all by pushing a few buttons.

“This was a gamble that really paid off. The engine starts and idles regardless of temperature. It doesn’t pop or sneeze if I drive it cold and I can pull into traffic without praying the engine won’t stumble or lurch. It runs beautifully at the beach or going through Eisenhower pass. The wide-open throttle response is the same as the carburetor, but the midrange response improved so much you’d swear it was a bigger motor, all that and a 15-20 percent improvement in gas mileage. The roadster drives even more like a modern car now. The highest elevation covered was 11,100 feet at the Eisenhower Tunnel in summertime temperatures. The next highest was 10,700 feet heading into Wyoming. Coming down the north side I drove into a snowstorm so the unit endured all kinds of weather.

1304sr 34+msd Atomic Efi System+engine And Air Breather Under the hood of the Shelton roadster the EFI goes virtually unnoticed. The original carburetor air breather bolted right back in a place, the Atomic EFI did nothing to distract from the vintage good looks of the mouse motor.

“I have high expectations of how any car, even a raucous hot rod, should drive. I began with a high-end carburetor that underwent hours of tuning and I dramatically improved the performance with the Atomic EFI. My fears were unfounded; this was far easier to tune than any carburetor. Twenty states and 10,000 miles later I’m still surprised at how much I like this system. Goodbye jets and power valves.”